Green Flag Karting

Moto Parts/Purchase

Moto Setup and Specs

K9B
 

Set Up Notes - Moto
MX Specs - TM Comparison - Maintenance Schedules

Factory Data MX80 MX125 Notes
IgnitionTiming 1mm (.03937") 1.3mm (.051") Kokusan
Type Spark Plug NGK 5 K OHM NGK 5 K OHM resistor type
Carburetor Mikuni TM 32 Keihin PWM 38 .
Main Jet 220 178 use 200 main jet with needles shown below
Idle Jet 25 55 .
Idle Jet 25 52 using racing octane
Needle 6DL1-61 N 1 EC 125 use PGH (rich) or CEJ (lean) - clip in middle
Needle position 3 3 .
Needle position 3 2 using racing octane
Valve 3.5 6 (slide valve number)
Idle Screw 2 turns 1 - 1.5 turns .
Spark Plug BR9EG BR9EG .
Gap 0.7mm (.026") 0.7mm (.026") .
Piston Clearance 0.06mm (.0024") 0.06mm (.0024") Minimum clearance
Deck Height 0.75mm (.030") 1.7mm (.070") Top of cylinder to top of piston at TDC
Volume 7.1cc 11.0cc Combustion Chamber
Squish 0.9mm (.035") 0.9mm (.035") Dimension between squish band to piston at TDC
Clutch 5/6 7/8 ferrous / friction - friction 1.5mm (.059")
Transmission capacity .7 liter (.74 qt) .7 liter (.74 qt) .
type oil ATFII ATFII Dexron, Mobil 1, Sunoco etc.
Gas/Oil mixture 3% 3% 2% using racing octanes
. . . .
Transmission Ratio . .
1 14/32 . .
2 16/28 . .
3 18/27 . .
4 20/25 . .
5 22/24 . .
6 23/22 . .
. . . .
Primary 19/63 . .
. . . .
Please recognize that these specs are for motocross only application. .




TM Comparison

Metrics KV95 K9B MOTO
Ignition Timing 108> 1.2mm 1.6mm 1.0 - 1.2mm
.
100< .9 to 1.0
.
.
Combustion Chamber Volume 11.8 - 12.0cc 11cc 10.0 - 11.0cc
Exhaust Port Height std std 33mm
Piston to Bore Clearance .07-.75mm .07-.75mm .06-.065mm



Maintenance Schedules

Maintenance KV95 K9B Moto
Piston & ring 20L 30L 30L
Rod 120L 120L 120L
Crankshaft bearings 60L 60L 60L
Piston pin & bearing 60 - 70L 60 - 70L 60 - 70L
Rod bearing 120L 120L 120L